Once you clearly understand a process, you can focus on ways to make
improvements. Review each step of the process with the following key points in
mind to make your problems SCARCE.
Simplify: Identify steps
that can be made easier, done faster or completed with fewer resources. Look
for changes in technology, software, and best practices in the industry.
Consider when the number of movements or moving parts can be decreased.
Consider the distances to transport people, machines, or raw materials that can
be reduced.
Combine: Look for
opportunities to combine two or more different operations. Reduce the number of
people who interact with the process. Have the same person, function, or
department do more so that more value is added to the system at that point.
Identify redundancies that create additional steps or rework.
Add Value: Create added value
at new points in the process. Determine what could be done at each step to
either add new value or add value that was being created somewhere else in the
process. This actually means adding elements to the process, so be certain that
the added value is worth the investment. Value is determined by the ultimate
customers, so be sure to keep their perspectives in mind. Be careful not to
create unnecessary redundancies across departments that could lead to conflicts
later.
Re-Arrange: This could involve
moving people, equipment, work spaces, raw materials, etc. Look at options to
change the sequence of operations or activities. Could something be done
earlier or later? By a different person or at a different location? Small
changes can make a big difference.
Clarify: Sometimes we
discover that a process is correct, but it is not being followed consistently.
Be careful of change just for the sake of change. You might discover that
people are unaware of processes, need additional training, or have to be
convinced why it is important to do the process in the prescribed way. This is
where good communication and human relation skills are critical.
Eliminate: This is usually the most effective
and easiest approach. Careful examination of long-held processes usually brings
to light steps that are no longer necessary. Often there is little or no
investment in time or resources required to eliminate these types of steps.
Just be careful not to eliminate elements that are essential to downstream
operations. Before eliminating something, ask stakeholders in the organization
why a step is being done.